Forging is the backbone of modern manufacturing, and accurate temperature control is critical in every stage of the process. Whether it’s billet heating, die preheating, or continuous monitoring inside a furnace, temperature measurement defines the quality of the final product.
AAVAD Thermocouples are specially engineered to operate in the intense and fluctuating heat conditions typical of forging shops. Designed with high-grade materials and precision manufacturing, AAVAD sensors ensure reliable performance, even in the most demanding forging applications.
🔧 What is Forging?
Forging is a manufacturing process that involves shaping metal using compressive forces, usually at high temperatures. Forging can be:
Hot Forging: Performed above the metal’s recrystallization temperature.
Cold Forging: Done at or near room temperature for improved surface finish and dimensional accuracy.
For hot forging, temperature measurement is key to maintaining material integrity and process efficiency.
🌡 Why AAVAD Thermocouples in Forging?
Aavad Instrument Pvt. Ltd., a trusted manufacturer of industrial temperature sensors, offers high-performance thermocouples designed to withstand harsh conditions in forging operations.
✅ Key Benefits:
High-Temperature Resistance: Withstand up to 1600°C depending on the thermocouple type (e.g., Type K, R, S).
Fast Response Time: Quick detection of temperature changes to enable real-time process control.
Durable Construction: Sheathed in Inconel, SS316, or ceramic for longevity in high-heat and vibration-prone environments.
Customizable Designs: Flameproof heads, armored cables, and different mounting styles (fixed flange, adjustable, compression fittings).
🔍 Applications in Forging Process
AAVAD thermocouples are used in:
Furnace Monitoring – Track the actual die and billet temperatures.
Die Preheating – Prevents thermal shock and increases die life.
Billet Heating – Ensures uniform heating before deformation.
Continuous Forging Lines – For real-time feedback to automated systems.
💡 Why AAVAD is the Ideal Choice for Forging Thermocouples
🏭 In-House Manufacturing: Ensures quality control from raw material to final product
📏 Custom Design Capability: Based on temperature, application, and process need
🔐 Durability & Safety: Tested under vibration, pressure, and extreme temperature conditions
💼 Government & Private Clients: Trusted by railways, defense, steel plants, automotive sectors
🛒 Available on GeM: Government departments can directly procure with transparency
📍 Industries Served:
Automotive Forging Plants
Aerospace Component Manufacturing
Railway Parts Manufacturing
Heavy Equipment Manufacturers
📈 Real-World Application Case Study
Client: Automotive Forging Unit, Pune
Requirement: High-accuracy sensors for billet heating line with 24×7 operation
Solution: AAVAD Type K thermocouples with Inconel sheath and armored cable, installed with adjustable compression fittings
Result: Improved temperature consistency by 15%, reduction in defect rate by 20%, increased die life by 10%.
📦 Custom Thermocouples Available for:
Closed-die forging
Upset forging
Open-die forging
Ring rolling
Isothermal forging
📲 Contact AAVAD Instrument Pvt. Ltd.
For precision temperature measurement in forging processes, trust the rugged reliability of AAVAD thermocouples. Contact us today to discuss your application.
📍 Sangath Mall-1, 216-217, opp. Vishwakarma Engineering College, Chandkheda, Motera, Ahmedabad, Gujarat 380005
🌐 www.aavadinstrument.com
📧 hrg@aavadinstrument.com | 📞 +91-9099622823
