SYNCHRONIZING PANEL | AAVAD

SYNCHRONIZING PANEL | AAVAD

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Overview of Synchronizing Panel

Intelligent Power Source Synchronization for Critical Applications

A Synchronizing Panel is an advanced electrical control system designed to synchronize, control, and manage multiple power sources such as DG sets, utility grid (mains), solar power systems, and other captive energy sources. It ensures that all connected sources operate together safely by matching voltage, frequency, phase sequence, and phase angle before connection to a common bus.

AAVAD Instrument Pvt. Ltd. engineers and manufactures high-performance Synchronizing Panels for installations where power continuity, load stability, and operational reliability are mission-critical.


Why Synchronizing Panels Are Essential

In modern industrial and infrastructure facilities, reliance on a single power source is no longer practical. Synchronizing Panels enable:

  • Seamless power continuity during mains failure

  • Efficient utilization of multiple DG sets

  • Stable load sharing across power sources

  • Integration of renewable energy with conventional power

  • Reduced downtime and operational losses

These panels form the backbone of critical power systems in manufacturing plants, utilities, data centers, hospitals, and large commercial facilities.


Principle of Operation

All power sources are connected to a common busbar system through motorized circuit breakers or air circuit breakers (ACBs). The Synchronizing Panel continuously monitors electrical parameters.

Operating Sequence:

  1. Panel monitors mains and alternate power sources

  2. On mains failure, synchronizing relay initiates DG start command

  3. DG sets warm up and stabilize

  4. Synchronizing relay matches voltage, frequency, and phase

  5. Load is shared automatically between sources

  6. On mains restoration, load is transferred back smoothly

This process ensures zero interruption and safe power transition.

Description

AAVAD INSTRUMENT PVT.LTD.  Synchronizing Panels enable safe and intelligent synchronization of multiple power sources, ensuring uninterrupted power supply and efficient load sharing.

Advanced Control & Synchronizing Relays

AAVAD Synchronizing Panels integrate globally trusted synchronizing relays such as:

  • Woodward

  • DEIF

  • Deep Sea Electronics (DSE)

  • Stucke

These controllers enable:

  • Precise synchronization

  • Automatic load sharing

  • Active & reactive power management

  • Alarm handling and protective shutdown

Key Features

  • Advanced and reliable control modules

  • Full range protection with alarm and shutdown logic

  • Active and reactive power load sharing

  • Generator and grid feeder interlocking for AMF operation

  • Synchronizing capability for multiple DG sets

  • Ratings available up to 6000A

  • Protection class: IP52 / IP55 / IP65

  • Designed for continuous and parallel operation

Protection & Safety

  • Short-circuit and overload protection

  • Reverse power protection

  • Under/over voltage & frequency protection

  • Phase failure and phase sequence protection

  • Emergency shutdown systems

These safety mechanisms ensure equipment protection and system stability at all times.

Construction & Design

  • Metal-clad, totally enclosed CRCA enclosure

  • Rigid, floor-mounted, air-insulated cubicle design

  • Designed for 3-phase / single-phase, 415V / 230V, 50Hz systems

  • Suitable for ambient temperatures up to 45°C

  • Reliable operation in dusty and high-humidity environments

Standards Compliance

AAVAD Synchronizing Panels comply with leading Indian and international standards:

  • IS 8623

  • IEC 60529

  • IEC 60947 (Part I, II & III)

  • IS 60947 (Part I, II & III)

Compliance ensures electrical safety, performance consistency, and long service life.

Applications

  • DG–DG synchronization

  • DG–Grid synchronization

  • Solar–Grid synchronization

  • Hybrid power plants

  • Industrial manufacturing facilities

  • Data centers & IT parks

  • Hospitals & healthcare infrastructure

  • Utilities and power stations

  • Critical process industries